Depalletizing
Station
Automating the process of depalletizing corrugated boxes, sacks, and totes is of high demand. It is often found in warehouses for medium-sized SKUs and at the end of production lines, because the job is labor intensive. The weight of an SKU usually ranges from 45-110lbs (20-50kg). And heavy lifting often leads to work injuries. Therefore, robotic arms are preferred and can perform much efficiently than human workers.
XYZ Depalletzing Station features optimized motion planning, which outperforms similar solutions by 50%.
Features
Features
High Throughput
• Achieves 600-900 cases per hour in a 90-deg layout (e.g.
picking from the front and placing on the sides). Fast deployment.
• Time-saving: SKU registration is not required.
High Accuracy
• Accurately identifies boxes that are dark-colored, textured,
with straps, and/or tightly placed.
• 100% accuracy for pre-registered SKUs.
High Throughput
• Achieves 600-900 cases per hour in a 90-deg layout (e.g. picking from the front and placing on the sides). Fast deployment.
• Time-saving: SKU registration is not required.
High Accuracy
•
Accurately identifies boxes that are dark-colored, textured, with straps, and/or tightly placed.
•
100% accuracy for pre-registered SKUs.
Technologies
Technologies
Challenges
Complicated and time-consuming system training. No motion planning resulting in low performance.
Challenges
Most vision systems cannot recognize the boundaries of boxes.
Real-time Motion Planning
Optimized motion planning without system training, outperforming solutions of the same layout by 50%.
Acceptable SKUs
Acceptable SKUs
Adapt to different types of cases
and stacking patterns
Bins, boxes, sacks, and buckets
Bins
Boxes
Sacks
Buckets
Adapt to different types of cases and stacking patterns.
Bins, boxes, sacks, buckets.
Bins Boxes
Sacks Buckets
Case Studies
Case Studies
